Boiler made in China – replacement parts – in Al-Mahallah al-Kubra Egypt Gouge Grinding Machine Head Grinding Machine with ce certificate top quality low price

Boiler  made in China - replacement parts -  in Al-Mahallah al-Kubra Egypt  Gouge Grinding Machine Head Grinding Machine with ce certificate top quality low price

Boiler  made in China - replacement parts -  in Al-Mahallah al-Kubra Egypt  Gouge Grinding Machine Head Grinding Machine with ce certificate top quality low price

We – EPG Team the bigge EPT Chain and agricultural gearbox manufacturing facility in China with 5 diverse branches. For a lot more specifics: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828

 
 CNC grinding and gouge method
Circumferential and longitudinal seam Gouge and Grinding device
PSF-5050-G
Application

  • Carbon steel , Stainless steel circumferential seam gouge, grinding and sprucing.
  • Vessel inside stainless steel cladding welding layer grinding and polishing
  • Vesse EPT interior and exterior circumferential, longitudinal seam, weld reinforcement element grinding and sharpening. Use prior to vessel fitting-up.
  •  V bevel variety vessel.

 
Goal workpiece and specialized need
Software

  • Workpiece Diameter ranges——————————–φ550mm~φ5000mm
  • Minimal Diameter necessary while with Du EPT elimination program————————-≥φ1400mm

    (Internal longitudinal welding reinforcement part grind necessary bare minimum Diameter ≥φ2400mm,If significantly less than φ2400mm, requirements to observe ahead of manufacturing)

  • Highest workpiece/vessel thickness——————————–δ≤230 mm
  • One part of vessel maximum duration—————————- L≤4500 mm
  • Workpiece materia EPT ————————————-SS. CS
  • width of welding seam————————————-≤90 mm
  • floor roughness ——————————-Ra12.5.

 
Device functioning atmosphere

  • Electricity —————————————–3 period AC 380±10%,50HZ±2%
  • Temperature——————————————ten-55ºC
  • Maximum humidity ———————————-ninety eight%(35ºC)

Device technological instruction
The device consists of CNC cross manipulator, multifunctional powerful grinding abrasive wheel and belt head, du EPT elimination technique, digital program and pneumatic manage system.
(PSF-5050 )Cross manipulator

  • It consists of foundation keep, level adjustment device, column, rotating unit, power driving system, Mechanical locking mechanism, cross slider/carriage, beam and associated relocating technique. Rotating device among Base maintain and column is driving by electrical power.
  • Cross slider utilize reducer and Ball screw push to management up and down. Beam front and back again shifting is driven by reducer motor and equipment rack.
  • Column and beam information rai EPT are the oversea imported large load straight guidebook. Beam equally finishes can be geared up with multifunctional and effective abrasive wheel and belt,du EPT elimination method while it is also deemed to depart EPT grinding & gouge head interfaces. 
  • There is lift lugs beside column end which is a set type. Overhead head crane can elevate without metal wire.
  • Cross sliders are put in with du EPT defense device.
  • Staircases are offered on column for maintenance.
  • The deflection can be eliminated by grinding & gouge head continual pressure relocation mechanism.

 
Major technical Data

  • Bare minimum top of Grinding & gouge head to ground —————————————800mm
  • Optimum Top ———————————————5000 mm
  • Vertical shifting greatest velocity————————————-one hundred~1200mm /min(frequency handle)
  • Horizontal moving distance ———————————————5000 mm
  • Maximum horizontal moving pace————————————-a hundred~1200mm /min(frequency control)
  • Beam rotating diploma authorized———————————————±90°
  • column rotating offered authorized———————————————±180°
  • The beam deflection ———————————————2.5mm/m

 
Multifunctional and effective grinding wheel and belt head

  • It consists of remaining/appropriate relocating gadget, grinding & gouge head vertical rotating link flange, grinding & gouge head horizontal rotation unit, grinding & gouge head aspect swing protecting against unit, grinding & gouge head, grinding motor, welding seam abrasive wheel and grinding gadget, root go effective abrasive belt grinding device (abrasive belt speak to wheel,tight and facet swing avoiding system ,), Pneumatic constant strain relocation system, computerized blade lifting device and du EPT elimination go over.
  • Grinding & gouge head appropriate/remaining horizontal moving device consi EPT of motor, unique reducer, lateral modest slide manual rail. The function of the right/left horizontal shifting device is to preserve the grinding centerline coincides with the system heart line right after 90 degree rotating.
  • Grinding & gouge head vertical rotating relationship flange consi EPT of motor reduction unit. The function is to aid the abrasive belt to parallel with welding seam floor even though grinding the cladding welding seam.
  • Grinding rotation unit consists of rotation ring and supporter.  ±90 degree can be adjusted as vessel inner, exterior longitudinal/ circumferential seam situations.
  • Grinding & gouge head side swing lock avoiding device consi EPT of lateral sliding device and connected tight lock unit. The abrasive wheel can automatically adju EPT the path by means of sensor detection by subsequent welding seam.  The objective is to steer clear of abrasive wheel blocked and unsafe happens even though the grinding course deflection transpires simply because the anti-floating roller without using. Tight lock unit is to keep the abrasive grinding keep track of no deflection.
  • The complete grinding & gouge head and grinding belt are utilizing very same beam and motor program, consistent force relocation and automated blade lifting technique. The only variation is that the abrasive belt has different wheel limited and facet swing stopping system and handles.
  • The abrasive belt can satisfy vessel inside and exterior grinding

 
 
 
 
 
 
 
 
Gouge perform specialized knowledge

  • Maximum gouge depth for weld ————————————170mm
  • Greatest gouge depth for a single-go gouge————————————≤15mm
  • Moving pace————————————–1000mm/min

                          (To avoid surface harm, we sugge EPT to use little gouge blade to transfer fa EPT to treat small items gouge

  • Optimum gouge dimension of welding seam————————————100×15mm(×)
  • Maximum allowance for solitary time gouge————————————≤100×5mm
  • Moving velocity while abrasive belt grinding——————————–350mm/min
  • Greatest allowance for gouge cladding welding layer———————————-≥0.5mm/time

                                       ———————————-performance:ten~20m/h

  • Greatest tilt angle of welding seam bevel gouge abrasive belt————————10°

 
Gouge surface area high quality

  • Welding pass grind and gouge——————————————–≤Ra6.3μm
  • welding root grind and gouge ——————————————–≤Ra12.5μm
  • Cladding welding layer grind and gouge —————————————–≤Ra6.3~.4μm
  •  bevel grind and gouge ——————————————–≤Ra6.3μm

 
Multifunctional powerful lateral grinding & gouge head

  • Vertical rotating angle of grinding & gouge head —————————————–~90°
  • Horizontal rotating angle of grinding & gouge head —————————————–±90°
  • Grinding & gouge head correct/still left shifting length —————————————–±75mm
  • side swing distance —————————————–±50mm
  • Grinding & gouge head blade lifting stroke————————————-180mm
  • Link wheel measurement——————————————–Φ300×100mm
  • Abrasive belt dimensions ———————————————a hundred ×2800mm
  • Abrasive belt speed———————————————30m/s
  • Abrasive wheel size ———————————————Φ650×12(12 ~ 22)mm
  • Highest Abrasive wheel grinding and gouge velocity————————————–65m/s
  • grinding and gouge electricity———————————————eighteen.5kW
  • Grinding & gouge head weight———————————————-650kg

  
Du EPT eliminate technique

  • Du EPT elimination program is composed of industrial Soaked vacuum cleaner, du EPT get rid of hose, suction inlet and relevant pipes. The characteristics are big charge of movement, effective adverse force. Can be efficiently employed for removing metallic powder, metallic scrap, fibres, hazardous waste, and specially for the sparked metal scraps. It is geared up with spraying system, and also can be utilized for take away Inflammable and explosive dust. It can be utilised repeatedly. Long support time and lower servicing value. Hose between suction inlet and vacuum cleaner is made of refractory stainless steel hose.

Complex Info

  • Power—————————————————-3.0KW
  • air circulation——————————————————–4000m3/h
  • (Ptf)Stress————————————————-2200pa
  • Inlet diameter————————————————–Ф170mm
  • Outlet diameter————————————————–Ф330mm
  • Precipitation tank volume ————————————————.2 m3
  • Du EPT removing performance—————————————————-eighty five%

PLC control system
The grinding and gouge device utilizes Siemens PLC (S7-300) system. To make it straightforward to run the machine, the transmitter cabinet control primarily relies upon on hand-held procedure box management. Transmitter cupboard is found on the again of equipment, each purpose grinding & gouge head and components are with individual fa EPT interface. Pneumatic device: air supply .4~.8mpa, it is with oil-h2o separator. Factors are utilizing SMC brand. Grinding/gouge head coordinate management is pushed by steady handbook variable frequency. The steady pressure relocation mechanism can eliminate the beam deflection during grinding and gouging, which means the abrasive wheel is always perpendicular to the axis of the vessel. Essential Linear velocity of vessel roller is  0.1-3m/minute throughout grinding or gouging
Primary acquired part brand name

SN Title Brand
1 motor SGHB
two reducer SGHB
3 bearings NSK, Japan
four Weighty duty linear information AMT, ZheJiang
five ball screw AMT,ZheJiang
six pneumatic aspect SMC,Japan
7 slewing bearing Korea
eight self-lubrication method HangZhou,China
nine minimal-voltage electrical parts AIKS, Hong Kong
ten manage cupboard SGHB
eleven PLC frequency converter Siemens,Germany
12 sensor AIKS, Hong Kong

 
Spare element checklist

Identify Specification Purpose Amount
connection wheel Φ300×100 Welding seam and Inside of and outdoors surface area five
Abrasive belt 415um,198um Welding seam and Within and outside the house surface area twenty
Abrasive wheel Φ650×12(20) ×Φ80 mm gouging 20

The use of original products manufacturer’s (OEM) part figures or logos , e.g. CASE® and John Deere® are for reference purposes only and for indicating merchandise use and compatibility. Our company and the shown alternative elements contained herein are not sponsored, accredited, or made by the OEM.

Boiler  made in China - replacement parts -  in Al-Mahallah al-Kubra Egypt  Gouge Grinding Machine Head Grinding Machine with ce certificate top quality low price

Boiler  made in China - replacement parts -  in Al-Mahallah al-Kubra Egypt  Gouge Grinding Machine Head Grinding Machine with ce certificate top quality low price

Boiler  made in China - replacement parts -  in Al-Mahallah al-Kubra Egypt  Gouge Grinding Machine Head Grinding Machine with ce certificate top quality low price

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