Product Description
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General Products |
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc. |
| Main blank Process for Steel Casting |
Investment casting (wax mold made by middle temperature wax) /Precision casting ; |
| Blanks Tolerance -Casting Tolerance | CT7-8 for Lost wax Casting Process CT4-6 for Investment casting Process |
| Applicable Material | Stainless Steel: CF8, CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L. OR According to customer requirement Carbon steel, Low Carbon steel, middle carbon steel, G35, G45, WCB, WCA, WCC, ISO 340-550, Alloy Carbon steel: G25CrMo4, Heat Resistant Steel, Copper alloy |
| Casting Blank Size /Dimensions | 2 mm-600mm / 0.08inch-24inch according to customer requirement |
| Casting Blank Weight | Range from 0.01kg-85kg |
| Applicable Machining Process |
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc. |
| Machining Tolerance | From 0.005mm-0.01mm-0.1mm |
| Machined Surface Quality | Ra 0.8-Ra3.2 according to customer requirement |
| Applicable Heat Treatment |
Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching |
| Applicable Finish Surface Treatment | Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting, |
| MOQ | For casting: 200pcs For machining: 50pcs |
| Lead Time | 45days from the receipt date of deposit for stainless steel aisi 304 casting |
Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CHINAMFG group of companies. CHINAMFG policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.
Product Profile
| 1. Marterial percentage | alloy steel:45% carbon steel:35% stainless steel:10% iron:10% |
| 2. Casting weight percentage | 0.1-5kg:40% 5-20kg:30% 20-40kg:20% above 40kg:10% |
| 3. Industry percentage | Components for train & railway: 25% Components for automobile & truck: 30% Components for construction machinery & forklift: 25% Components for agricultural machinery: 10% Other machinery compponents: 10% |
| 4. Globa market share | United States:30% Europe:35% Japan& Korea:15% Domestic market:15% Other:5% |
| 5. Production capacity | Production Capacity: 20,000 tons / year The Current Production Output: 15,000 tons / year Open Capacity Percentage: 25% |
Manufacturing Process
Process design⇒ Tooling making ⇒ Wax injection ⇒Wax pattern assembly⇒ Mold preheat ⇒ Wax removal ⇒Stuccoing ⇒Dipping Casting⇒ Mold shake out ⇒Work piece cut-off ⇒ Grinding ⇒ Pack& transport ⇒ Final inspection ⇒Machining ⇒ Heat treatment
APQP and Inspection Report
| APQP-Casting 1. Process Flow Diagrams 2. Control Plan 3. Process FMEA 4. Casting Process Instruction 5. Solidification Simulation Report 6. Heat Treatment Work Instruction 7. Casting Final Quality Control WI 8. Visual Inspection VI For Surface Irregularities |
Inspection Report-Casting 1. Material Test Report(A) 2. Material Test Report(B) 3. Magnetic Particle Inspection Report 4. Ultrasonic Examination Report 5. Radiographic Test Report 6. Destructive Test Report 7. Coating Test Report 8. Visual Inspection Report 9. Casting Inspection Report |
| APQP-Machining 1. Process Flow Diagrams 2. Control Plan 3. Process FMEA 4. Machining Process Instruction 5. Gauge List And Validation Plan 6. Final Quality Control |
Other Quality Document 1. PPAP Checklist 2.Measurement System Analysis Study 3. Process Capability Studies 4. Corrective Action Report(8D) 5. Packaging Instruction |
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Inspection Report-Machining 1. Dimensional Inspection Report(A) 2. Dimensional Inspection Report(B) 3. CMM Report |
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Key Testing Equipment
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Application |
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• Agricultural equipment |
• Armament |
• Automobile industry |
• Computing equipment |
• Medical / dental instruments |
• Measuring instruments |
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•Miscellaneous equipment |
•Pharmaceutical industry |
• Orthopedic implants |
• Safety equipment |
• Petrochemical industry |
• Industrial valves |
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•Fixing and movable equipment |
• Sanitary fittings |
• General machinery |
• Pumps and general connections |
• Food and beverage processing |
• Instrumentation equipment |
Technical Support:
ZheJiang CHINAMFG is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, CHINAMFG WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.
Quality Control:
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC)
4) Checking the goods after they are finished—- Final quality control(FQC)
5) Checking the goods after they are finished—–Outgoing quality control(OQC)
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Our Company
ZheJiang CHINAMFG Machinery Manufacture Co., Ltd.
–Branch of CHINAMFG Industry Ltd.
We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system.
With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market.
To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.
During the early involvement of the customer’s design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.
You are welcome to contact us for technical enquiry and business cooperation.
Our Team
Why Choose Us ?
YOUR DESIGN WE HELP TO ACHIEVE, AS YOUR SINCERE PARTNER
1. Over 15 years professional manufacture experience. → We know better to your needs.
2. One-stop Service of Custom mold design from Initial drawing design, Material selection assistance, Mold structure/Mold flow analysis, Trial & mass production to Final assembly & shipment. → To ensure you get finished products with good assembly function.
3. High skilled and well-trained working team under good management environment. → To make sure high quality of your products.
4. Large and strong production capacity. → To meet your high demands very well.
5.Best price based on same quality requirements. →To help your project with most economical solution.
6. We have very strict quality control process as below. → To deliver the qualified products for you.
In coming Quality control (IQC) : All incoming raw material are checked before used.
In process quality control (IPQC) : Perform inspections during the manufacturing process.
Final quality control (FQC) : All finished goods are inspected according to our quality standard for each products.
Outgoing Quality Control (OQC) : Our QC team will 100% full inspection before it goes out for shipment.
7.Reliable Package & flexible in-time delivery. →To guarantee the product are well received in your side.
8. 24 hours on-line service with quick response. → To support your any inquiry or question.
Customer photos
Core Competence
Advantages 1:High Engineering and Technical Capability
* An industry’s senior engineering technical team , with special skills and rich experience in product design, casting ,heat treating and machining fields.
* Based on customer needs, in the beginning of product development, offer a solution, casting design, by structural component designed to casting parts, optimize the product design, then reduce costs and creating the more value for the customers.
* Special Techniques Enable us to Be Competent with Those Difficulties at Wax Injection & Shell Making Procedures When Manufacturing the Parts with Inner-Sophisticated-Structures.
* Use casting simulation analysis system software, try our best to ensure the success of the one-time trial sample.
Advantages 2: Advanced Inspection Equipment & Strong Quality Assurance Capacity
* Our testing equipments are not only leading in the industry, and also has a very complete range, they are hardware guarantee to ensure us continue to provide high-quality products for our customers.
* Carrying out ISO9001 and TS16949 quality management system, full implementation of 5S and Kanban site management, which is software guarantee of the quality.
* IQC, IPQC and FQC quality management team to control the whole production process, effectively prevent the generation of unqualified product.
* Our casting’ PPM ≤1000 Machining ‘ PPM ≤600
* We sticks to the quality management philosophy that “Starting from the customer needs and ending with their satisfaction,focusing on customer demands and exceeding their expectations”
Advantages3: Good Customer Service
* CHINAMFG can provide customers with good service, our staff have abundant commercial experience, good language ability, and rich foundry or mechanical background. We are committed to providing customers with accurate, careful and speedy service.
* Quotation, Quality Complaints and Email Response can usually be quickly and efficiently feedback within 48 hours.
* We have carried out an information-based management which is driven by an ERP and PMC system, to ensure on time delivery rate:95%
Advantages 4: Powerful Deep-processing Ability It is our core competitive ability in the industry
* Machining capability as the same as casting, the machining facility is fully independent from the casting foundry and has an independent management team and tailored business model to suit.
* CHINAMFG has completed a transformation and upgraded to a deep-processing manufacturer with expanded production capabilities and is committed to be equipped with other capabilities except casting, we focus on developing terminal products for top-end markets.
* High technical content in machining, and casting with sheet metal, welding, assembling, CHINAMFG has the most competitive advantage, it is the good choice for you.
Packaging & Shipping
1, Bundles Packing: Inside: packed with plastic protective film to protect each piece. Outside: Wrap to be bundles by waterproof
craft paper or EPE film.
2, Carton Packing: Inside: Each pcs pack in 1 plastic bag. Outside: Numbers of quantity put in 1 carton.
3, Wood Pallet Packing: Inside: Bundles or cartons packing; Outside: Numbers of bundles or cartons laden on 1 wood pallet.
4, Customized Packing As Clients Request is Available.
FAQ:
1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.
2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost,
and the charge will be deducted from the payment for formal order.
3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied,
the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.
4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.
5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting
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| Casting Method: | Investment Casting |
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| Casting Form Material: | G25crmo4, G35, Wcb |
| Casting Metal: | Cast Steel |
| Casting Form Usage Count: | Permanent |
| Surface Treatment: | Dacromat Coating, Finish Painting |
| Surface Roughness: | 0.005mm-0.01mm-0.1mm |
| Samples: |
US$ 4.56/kg
1 kg(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Are there any emerging trends in tractor PTO shaft technology, such as advanced materials?
Tractor power take-off (PTO) shaft technology has been evolving to meet the changing needs of modern agriculture. While the fundamental design and function of PTO shafts have remained relatively consistent, there are indeed emerging trends, including the incorporation of advanced materials. Here are some notable trends in tractor PTO shaft technology:
1. Advanced Materials: One of the significant trends in PTO shaft technology is the use of advanced materials to improve performance, durability, and safety. Traditional PTO shafts are typically made of steel, but manufacturers are exploring alternatives such as composite materials and high-strength alloys. These advanced materials offer advantages like reduced weight, increased strength-to-weight ratio, and resistance to corrosion and fatigue. By utilizing advanced materials, PTO shafts can become more efficient, reliable, and longer-lasting.
2. Telescopic PTO Shafts: Telescopic PTO shafts are gaining popularity in the agricultural industry. These shafts are designed with multiple nested sections that can extend or retract, allowing for adjustable lengths. Telescopic PTO shafts offer flexibility in adapting to different tractor-implement configurations and working conditions. They can accommodate variations in hitch heights, implement widths, and PTO shaft angles, providing ease of use and improved efficiency.
3. Shear Bolt Protection: Shear bolt protection is a safety feature that has become more prevalent in modern PTO shafts. In the event of a sudden overload or blockage in the implement, shear bolts are designed to break and disconnect the PTO shaft from the tractor. This helps prevent damage to the implement, tractor, and operator. Shear bolt protection systems are being further refined and integrated into PTO shaft designs to enhance safety and minimize downtime for repairs.
4. PTO Slip Clutches: Slip clutches are mechanisms incorporated into PTO shafts to provide overload protection. They allow a controlled amount of slippage between the tractor and implement when excessive torque or resistance is encountered. PTO slip clutches help protect both the tractor and the implement from damage by absorbing and dissipating the excess energy. They are becoming more advanced, featuring improved adjustability, reliability, and ease of maintenance.
5. PTO Shaft Covers and Guards: Safety is a critical consideration in tractor PTO shaft technology. Manufacturers are focusing on developing improved PTO shaft covers and guards to enhance operator safety. These protective devices help prevent accidental contact with rotating components and provide a physical barrier between the operator and the PTO shaft. The design and materials of PTO shaft covers and guards are being optimized to ensure effective protection without compromising accessibility and ease of maintenance.
6. Electronic Monitoring and Control: With the advancement of technology, electronic monitoring and control systems are being integrated into tractor PTO shafts. These systems provide real-time feedback on PTO speed, torque, and other relevant parameters. Operators can monitor and adjust PTO performance using digital displays or interfaces, allowing for precise control and optimization of power transfer. Electronic monitoring systems also contribute to diagnostics, maintenance scheduling, and overall operational efficiency.
These emerging trends in tractor PTO shaft technology, such as the use of advanced materials, telescopic designs, shear bolt protection, slip clutches, improved safety features, and electronic monitoring, reflect the ongoing efforts to enhance performance, efficiency, and safety in agricultural operations.
How do manufacturers ensure the compatibility and quality of tractor PTO shafts?
Manufacturers employ several measures to ensure the compatibility and quality of tractor PTO shafts. These measures include:
1. Design and Engineering: Manufacturers invest significant effort in designing and engineering PTO shafts to meet industry standards and specifications. They consider factors such as power requirements, torque capacity, rotational speed, and attachment methods. Through extensive research and development, manufacturers aim to create PTO shafts that are compatible with a wide range of tractors and agricultural implements.
2. Material Selection: High-quality materials are crucial for the durability and performance of PTO shafts. Manufacturers carefully select materials that can withstand the demanding operating conditions of agricultural machinery. Common materials include high-strength alloy steels for shafts, precision bearings for universal joints, and durable polymers for shielding components.
3. Quality Control: Manufacturers implement stringent quality control processes to ensure that each PTO shaft meets the required standards. This involves comprehensive inspections and tests at various stages of production, including material inspection, dimensional checks, and performance testing. Quality control measures help identify and rectify any defects or deviations from the specified tolerances.
4. Compliance with Standards: Tractor PTO shafts are designed and manufactured to comply with industry standards and regulations. These standards, such as ISO 500 and ASABE S318, outline the requirements for PTO shaft dimensions, safety features, and performance characteristics. Manufacturers ensure that their PTO shafts meet or exceed these standards to ensure compatibility and safety.
5. Compatibility Testing: Manufacturers conduct compatibility testing to verify the performance and compatibility of their PTO shafts with various tractors and agricultural implements. This testing involves rigorous assessments of factors such as attachment methods, alignment, power transmission efficiency, and dynamic loads. By testing their PTO shafts with different equipment models and configurations, manufacturers can identify any compatibility issues and make necessary adjustments.
6. Technical Support and Documentation: Manufacturers provide technical support to assist customers in selecting the appropriate PTO shafts for their specific requirements. They offer documentation, including product catalogs, technical specifications, and installation guides, to help users understand the compatibility and installation procedures. Clear instructions and support materials contribute to the proper selection and installation of PTO shafts.
By employing these measures, manufacturers ensure the compatibility and quality of tractor PTO shafts. Robust design and engineering, careful material selection, stringent quality control, compliance with standards, compatibility testing, and comprehensive technical support all contribute to the reliable performance and longevity of PTO shafts in agricultural applications.
Can You Explain the Functions and Significance of a Tractor PTO Shaft?
A tractor power take-off (PTO) shaft is a critical component in agricultural machinery that serves several functions and holds significant importance in farm operations. It enables the transfer of power from the tractor’s engine to various implements, allowing them to perform specific tasks. Here’s a detailed explanation of the functions and significance of a tractor PTO shaft:
1. Power Transfer:
The primary function of a tractor PTO shaft is to transfer power from the tractor’s engine to attached implements. The PTO shaft connects directly to the power source of the tractor, utilizing the engine’s rotational energy and converting it into the desired speed and torque required by the implement. This power transfer eliminates the need for separate engines on each implement, making farm operations more efficient and cost-effective.
2. Versatility and Flexibility:
A tractor PTO shaft enhances the versatility and flexibility of farm machinery. It allows farmers to quickly attach and detach implements, accommodating various tasks and seasonal requirements. With a detachable and interchangeable PTO shaft, farmers can efficiently utilize the power of the tractor across different implements, maximizing productivity and reducing downtime. This flexibility enables farmers to adapt to changing farming needs and efficiently manage their operations.
3. Compatibility:
Tractor PTO shafts are designed to be compatible with a wide range of implements used in agriculture. The PTO shaft’s standardized connection interface ensures that implements from different manufacturers can be easily attached to the tractor. This compatibility allows farmers to utilize specialized equipment for specific tasks such as mowing, tilling, planting, harvesting, or baling. The PTO shaft serves as a critical link that enables seamless integration and operation of various implements.
4. Speed and Power Control:
Tractor PTO shafts offer speed and power control, allowing farmers to adjust the rotational speed and torque delivered to the implement. Tractors typically provide multiple PTO speed options, such as 540 or 1,000 revolutions per minute (RPM). By selecting the appropriate PTO speed, farmers can optimize the performance and efficiency of the attached equipment, ensuring proper operation and achieving desired outcomes. Speed and power control contribute to effective and precise use of farm implements.
5. Enhanced Efficiency and Productivity:
The functions of a tractor PTO shaft contribute to enhanced efficiency and productivity in farm operations. By enabling the use of various implements with a single tractor, the PTO shaft reduces the need for multiple machines and manual labor. Farmers can efficiently perform a wide range of tasks such as plowing, seeding, cultivating, and harvesting using different attachments connected to the PTO shaft. This streamlined approach saves time, reduces costs, and improves overall productivity.
6. Safety Considerations:
When using a tractor PTO shaft, safety is of utmost importance. PTO shafts are equipped with protective guards or shields to prevent accidental contact with the rotating shaft. These guards protect operators and bystanders from potential hazards and entanglement. It is crucial to ensure that the PTO shaft and its safety features are properly maintained and used according to recommended guidelines to minimize the risk of accidents or injuries.
7. Integral Component of Farm Machinery:
A tractor PTO shaft is an integral component of modern farm machinery. It plays a vital role in the overall effectiveness of agricultural operations by enabling the use of a wide range of implements, facilitating power transfer, and improving efficiency. The PTO shaft’s significance lies in its ability to connect the tractor’s power source with implements, providing the necessary power and flexibility to accomplish various farming tasks.
In summary, a tractor PTO shaft functions as a power transfer mechanism, providing versatility, compatibility, speed and power control, and enhancing efficiency and productivity in farm operations. It is an essential component that simplifies and streamlines agricultural tasks, making modern farming practices more efficient and effective.
editor by CX 2024-04-26